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Semi-automatic Egg Carton Machine

Semi-automatic Egg Carton Machine

This is a semi-automatic egg carton machine, consists of a pulping system, a reciprocating forming machine, sunshine drying/dryer drying, hot press system, vacuum system, air compressor system and auxiliary equipment.

Product Introduction
Product Description

 

1.This is a semi-automatic egg carton machine, consists of a pulping system, a reciprocating forming machine, sunshine drying/dryer drying, hot press system, vacuum system, air compressor system and auxiliary equipment.
2.Automation: Semi-automatic and fully automatic can be matched based on customer’s demand.
Capacity: 400/800/1000/1200/2000/3000 pieces per hour(More machine type and more capacity choice based on customer’s demand.)
3.Egg cartons can be dried under sunshine, which save the investment of a dryer and fuel. And a dryer can be added in future.
4.Raw material is the recycle waste paper, the egg trays and paper trays can be biodegradable in 60~90 days in soil.

 

Product Parameters

 

Product name

Semi-automatic Egg Carton Machine

Model

ES1200-C

ES2000-C

ES3000-C

Mould Plate

1200*800mm

800*750mm*2sets

1200*800mm*2sets

Capacity

1200~1500pcs/h

1800~2000pcs/h

2500~3000pcs/h

Mould Quantity

6 sets forming moulds +

6 sets transfer moulds

8 sets forming moulds +

8 sets transfer moulds

12 sets forming moulds +

12 sets transfer moulds

Workshop Requirement

≥200 m2 for workshop;

≥200 m2 for the drying yard.

≥300 m2 for workshop;

≥300 m2 for the drying yard.

≥500 m2 for workshop;

≥500 m2 for the drying yard.

Electricity Consumption

40~45 kw (60kw installed)

55~65 kw (71kw installed)

80~100 kw (130kw installed)

Material Consumption

80~100 kg/h

120~150 kg/h

180~210 kg/h

Water consumption

300~400 kg/h

400~600 kg/h

0.8~1.2ton/h

Worker Requirement

5~6 persons/shift

6~7 persons/shift

10~12 persons/shift

Container requirement for Transport

1 of 40’HQ container

1 of 40’HQ container

1 x 40’HQ container

+ 1 x 20’ container

 

Reciprocating Forming Machine+Drying

 

1 Mould Pulp Machine

 

Schematic Diagram

 

2 Cup Holder Production Line

 

Production Theory

 

-Put the recycle paper and water into the pulper to make them with a certain consistency;

-The products are formed in the mould of forming machine via vacuum suction;

-The workers transfer the wet products to dry in the drying yard outside the workshop;

-vacuum system provides the vacuum for the forming machine;

-Compressed air system provides the compressed air for the forming machine.

-Hot press system is optional for egg tray, fruit tray; and it is necessary for egg box, cup carrier and industrial package items.

 

Applications

 

1

Egg tray/egg carton

15/20/ 30 packed egg tray, 6 /10 /12/15/18 packed egg carton

2

Agriculture Items

Fruit trays/cup trays/seeding cups/agricultural cups/shoe tree

3

Inner industrial packages

for TV, fan, battery, air conditioner and other electrical items

4

Disposable medical care products

Bedpan, kidney tray, sick pad, urinal pan…

 

3 Waste Paper Trays

 

Why NANYA

 

1.Easy to install and operate the machines;
2.Strong machine construction, 304 stainless steel pulp tank of the forming machine;
3.SIEMENS electrical control parts, FESTO & SMC pneumatic control parts to keep machine running stable and durable;
4.With almost 30years’ experience in pulp molding industry and with over 100 types of pulp molding production lines for your choice.

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