Egg Tray Machine
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With rich experience at paper making/mechanical design/pneumatic/thermal engineering/environmental engineering and mold design.
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Offer one-stop pulp molding packaging machinery solutions, including Project Design/ Machine & Mold Manufacture/ Layout Design/ Installation/ After Sales.
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Developed the manipulator and purchased the 6-axis multi-joint robot to apply to the pulp molding tableware machines, which can reduce labor costs and improve efficiency and this achieved great success customers' project.
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A egg tray machine is a piece of equipment that is used to manufacture paper egg trays. These machines use waste paper, such as old newspapers, cardboard, and other types of paper waste, to create a pulp mixture that is molded into the shape of egg trays. The machine consists of several components, including a pulping system, molding system, drying system, and packing system.
Benefits of Egg Tray Machine
There are several benefits to using a paper egg tray machine to produce egg trays, cartons, and boxes. Here are some of the advantages:
Environmentally friendly
Paper egg tray machines are environmentally friendly because they use recycled paper as raw material. The production process does not generate any pollution or harmful waste products. The resulting egg trays are also biodegradable, which means they can be easily decomposed and do not harm the environment.
Cost-effective
Using a paper egg tray machine to produce egg trays is a cost-effective solution compared to other materials like plastic or foam. The raw material (recycled paper) is inexpensive and readily available. Additionally, the production process is automated, which reduces labor costs.
Versatile
Paper egg tray machines can produce a range of egg tray sizes and shapes. They can also produce other products like fruit trays, cup trays, and shoe inserts. This versatility makes them a great investment for businesses looking to diversify their product offerings.
High quality
Paper egg tray machines produce high-quality egg trays that are sturdy and can protect eggs during transportation. They are also stackable, which makes them easy to store and transport.
The egg tray making machine, also known as the egg tray pulp molding machine or paper pulp egg tray making machine, operates on a simple yet efficient principle. It follows a series of steps to transform raw materials into sturdy and protective egg trays:
Pulping
The process begins with the collection of paper waste, such as old newspapers, cardboard, or other paper-based materials. These materials are first broken down into pulp through a pulping machine.
Molding
The pulp is then transferred to the molding section of the machine, where it is shaped into the desired tray or container design. The machine's molds are customizable, allowing for various tray sizes and designs, making it versatile for different applications.
Drying
Once molded, the trays move to the drying section. In this area, heat and air circulation are used to remove moisture from the trays, ensuring they are dry and sturdy.
Packaging
Finally, the dried trays are stacked, counted, and ready for packaging. They are usually packaged in bulk and can be easily distributed for use.
Working Process of Egg Tray Machine
The main raw material of making egg tray is waste paper. Under the action of shear force and water friction, waste paper is decomposed into pulp fiber in the hydraulic pulper.
The pulp fibers are delivered into the pulping storage pool. In order to get high quality end products, customers can choose vibrating screen to remove impurities and mill to grind the pulp fibers. You can add waterproof additives to get waterproof products. The pulp is then diluted to a certain concentration and pumped into the pulp tank of the molding machine.
When the molds of egg tray machine which is at the top of the pulping pool is dipped into the pulp, the pulp is absorbed and aggregated onto the surface of the mould by vacuum suction on the back of the mould. Due to the unique surface filtration and hollow structure of the mold, the pulp fibers in the pulp stick to the surface of the mold while the water is pumped away. The thickness of the fiber layer attached to the surface of the mold is about 2.5mm. It contains about 60-75% water and needs to be sent to the drying line to remove water. The final product is dried egg trays for packaging and storage.
There are many types of egg tray equipment, and a variety of industrial pulp molding products can be produced by changing different molds, like apple trays, seedling trays, shoe trays etc. The whole production process is recycling waste reuse, do not discharge pollution sources, so egg tray machien is called green environmental protection machinery.
Raw Materials – Recycled Paper Waste
When you choose egg tray machine to make egg trays, raw materials are all kinds of waste paper and water. Normally, there is no need for additives in the production process. Consequently, the whole egg tray manufacturing process is friendly to the environment. It is impossible to discharge toxic materials or harmful elements.
Water in the Circle Use
Some investors think the water consumption is large before they make an investment in this business. Actually, water usage volume is not as large as you think. In the pulping process, water is mixed with paper. When the pulp is absorbed into trays, the water is recycled to the pulper and mixed with paper waste again. When in the drying line, the water in the egg trays will evaporate. Accordingly, water consumption is small.
Energy Consumption
When in the tray molding process, the main energy power is electricity. When in the drying process, the most common energy is sun, coal, natural gas, biomass. Those things don't have a bad influence on the environment.
Factors to Consider When Choosing an Egg Tray Machine
You need to determine your production requirements. How many egg trays do you need to produce per day? What is your budget for the machine?
You need to consider the available space for the machine. Egg tray making machines come in different sizes, so you need to make sure that you have enough space to accommodate the machine and its accessories.
You need to consider the type of egg tray forming machine that you need. There are different types of machines, including rotary egg tray machines, reciprocating egg tray machines, and reciprocating vacuum egg tray machines. Each type has its own advantages and disadvantages, so you need to choose the one that best suits your production needs and budget.
You need to consider the quality and durability of the machine. It is important to choose a machine that is made of high-quality materials and has a long lifespan. Additionally, you should choose a machine from a reputable manufacturer that provides excellent after-sales support and technical assistance.
You need to consider the operating costs of the machine. This includes the cost of electricity, water, and other supplies needed to operate the machine. It is important to choose a machine that is energy-efficient and cost-effective to operate.
Egg tray making machines need proper and regular maintenance to function smoothly. Ensuring this, can help you bring down their energy consumption and prolong their lifespan.
The maintenance of machine parts can be done either on a daily basis or as a weekly routine. Further, you can divide it into general maintenance, area maintenance and equipment maintenance depending on the type and the frequency of care your machine needs. Typically, machine maintenance measures include (but are not limited to) inspection, lubrication, hygiene checks and cleaning, repairs, and safety.
By ensuring the following four factors, you can successfully maintain egg tray making machine parts in top condition:
Regulation
Whether you're cleaning a tool, a work piece or an accessory, each part needs to be cleaned and placed with complete adherence to the guidelines specified by the manufacturer.
Sanitation
While most egg tray machine users make it a point to keep it clean from the outside, it is important to keep it tidy internally as well. It makes sense to engage a professional to get the machine deep cleaned and serviced from time to time.
Lubrication
It is important to not only oil the machine parts at regular intervals, but also change it on time. Further, the type and the quality of the oil should be in line with the specifications of the manufacturer.
Safety and Inspection
To ensure failsafe maintenance of the machine and the safety of users, designate skilled personnel with the responsibility of taking care of the parts. They should be well acquainted with the working and the assembly of the parts, and know how to maintain the overall equipment.
Egg Tray Machine: Materials and Equipment
Egg tray production requires the use of specific raw materials and equipment. The primary raw material used is waste paper, which is processed to form pulp. The pulp is then molded into egg trays using specialized machinery. The egg tray making machine is a complex piece of equipment that consists of several components, each with a specific function.
The egg tray making machine comprises of a pulping system, molding system, drying system, and packing system. The pulping system mixes the raw materials with water and other additives to form a slurry. The molding system shapes the slurry into egg trays, which are then moved to the drying system. The drying system uses heat and air to remove moisture from the trays, after which they are packed for shipment.
The components of the egg tray making machine include a pulper, hydrapulper, pulp pump, molding machine, vacuum pump, air compressor, and dryer. The pulper breaks down the raw materials into a slurry, which is transferred to the hydrapulper. The hydrapulper further processes the slurry, removing impurities and preparing it for molding. The pulp pump then transfers the slurry to the molding machine, where it is shaped into egg trays. The vacuum pump is used to remove excess water from the trays, while the air compressor provides compressed air for the drying system.
When budgeting for egg tray production, it is essential to consider the cost of the raw materials and the egg tray making machine. The cost of the egg tray making machine varies depending on its size and capacity, with larger machines costing more. It is also essential to consider the cost of maintenance and repairs, as well as the cost of electricity and other utilities.
Guangzhou NANYA Pulp Molding Equipment Co., Ltd. Specialized in the production of all kinds of pulp molding equipment since 1994. With two factories, one is in Guangzhou City mainly for technical research & development, one is in Foshan City mainly for machine & mold fabrication, total covering the area of over 40,000sqm2.
With rich experience at paper making/mechanical design/pneumatic/thermal engineering/environmental engineering and mold design.
Offer one-stop pulp molding packaging machinery solutions, including Project Design/ Machine & Mold Manufacture/ Layout Design/ Installation/ After Sales.
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